風(fēng)機(jī)葉片RTM工藝模擬分析及其優(yōu)化

利用RTM 模擬仿真系統(tǒng)對(duì)風(fēng)機(jī)葉片的RTM 充模過(guò)程進(jìn)行了三維模擬, 以優(yōu)化其成型工藝方案。通過(guò)比較和分析葉片根部線注射和側(cè)面線注射兩種注射方式的模擬結(jié)果, 確定側(cè)面線注射為最佳注射方式。通過(guò)比較8 個(gè)側(cè)面注射位置的模擬結(jié)果, 優(yōu)化得到最佳的注射位置、合理的溢料口位置以及選擇溢料口的依據(jù)。模擬優(yōu)化的RTM 工藝方案為: 葉片側(cè)邊線注射, 注口位置在距根部500 mm 處, 3 個(gè)溢料口分布在葉片根部和尖端。實(shí)際制造中采用此方案得到了滿意的產(chǎn)品, 模擬優(yōu)化RTM 工藝大大降低了復(fù)合材料構(gòu)件的制造成本, 為其他類似構(gòu)件的合理制備和優(yōu)化設(shè)計(jì)提供了參考依據(jù)。
關(guān)鍵詞: 　復(fù)合材料; RTM; 模擬
COMPUTER SIMULATION ANALYSIS AND OPTIMIZATION FOR WIND TURBINE BLADE
SUN Yumin , DUAN Yuexin 3 , L I Dan , L IAN G Zhiyong , ZHAN G Zuoguang
(School of Materials Science and Engineering , Beijing University of Aeronautics and Ast ronautics , Beijing 100083 , China)
Abstract : 　The RTM filling process of a wind turbine blade was simulated in 3D using the RTM simulation system to optimize it s RTM process. The simulation result s of two different injection ways are compared and analyzed to find the optimal injection means. As a result , line injection on the side of the blade is the better way. 8 simulations are carried out for different injection locations on the side to find the optimal injection location and reasonable outlet locations are ensured. Finally , The optimal process is applied successfully to manufacture the blade. Using the sys2 tem of RTM simulation to optimize the process is cost2effective and the optimal process for blade manufacture is of great reference value for other shape2similar component s.
Keywords : 　composites ; RTM; simulation