石英晶體諧振器生產(chǎn)過程的統(tǒng)計分析技術及其應用

摘要：作為大規(guī)模生產(chǎn)的電子元器件，石英晶體諧振器的生產(chǎn)過程不可避免的涉及到大量的統(tǒng)計分析。最基本的要求是統(tǒng)計生產(chǎn)過程的成品率，但我們往往可以結合數(shù)據(jù)的采集和分析同時來完成對生產(chǎn)過程的分析，達到對生產(chǎn)工藝進行監(jiān)測和控制的目的。本文介紹了我們結合生產(chǎn)過程和特定器件，測定了石英晶體諧振器的制造特征參數(shù)，然后通過統(tǒng)計過程控制（Statistical Process Control, SPC）方法對每個參數(shù)作具體分析，最后確定了對產(chǎn)品質量有顯著影響的因素。由于統(tǒng)計過程控制技術在電子元器件生產(chǎn)過程中有著廣泛應用，在石英晶體諧振器生產(chǎn)行業(yè)也有著成功應用的經(jīng)驗，這一初步研究為我們改進生產(chǎn)過程和產(chǎn)品設計提供了一個有效的努力方向。
關鍵詞：石英晶體 諧振器 統(tǒng)計 控制 SPC
Statistical analysis and its applications in the production process of quartz crystal resonators
Ji Wang, Jianwei Hu*, Qiyuan Li, Jiansong Liu, Jianke Du
Piezoelectric Device Laboratory, School of Engineering, Ningbo University, Ningbo, Zhejiang 315211
*Ningbo Hiking Electronic Technology Co., Ltd., 11 Qixin Road, Jiangdong District, Ningbo, Zhejiang 315051
Abstract: As electrical components of massive production, statistical analyses have been widely used in the manufacturing process. Although the essential objective is the yield analysis of production, the combination of data collection and analysis can also be an effective method for production process monitoring and control. In this paper, by measuring product parameters of quartz crystal resonators and analyzing these data with statistical process control (SPC) method, dominant factors on resonator quality are identified. Since the SPC method has wide applications in the electronic component manufacturing industry with successful outcomes, it is an important direction in the production improvement and the refinement of product design.
Key words: quartz, crystal, resonator, statistical, process, control, SPC